SONY KDL-40D3400 - KDL-40D3500 - KDL-40D3500
LCD TV
SERVICE MODE AND LED BLINKING CODES
SELF DIAGNOSTICS
The identification of errors within the WAX3F
chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to
respond to IIC. In the event of one of these situations arising the software will first try to release
the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a
device is faulty. If a device is found to be faulty the relevant device number will be displayed through the LED (Series of flashes which must
be counted).
LED ERROR CODES
Monitoring
Items
|
Number
of Flashes of Red LED
|
Main Power Supply Voltage Error
|
2
|
DC_ALERT1
|
3
|
DC_ALERT2
|
4
|
DC_ALERT3
|
5
|
Backlight Error
|
6
|
Internal Temperature Error
|
7
|
Audio Error
|
8
|
Fan Error (Not Used)
|
9
|
Digital FE Error
|
10
|
Trident Error
|
11
|
HFR Error (Not Used)
|
12
|
Balancer Error
|
13
|
T-CON Error
|
14
|
Service adjustments to this model can be
performed using the supplied remote Commander RM-ED009.
1. Turn on the power to the TV set and enter into the stand-by mode.
2. Press the following sequence of buttons on the Remote Commander.
1. Turn on the power to the TV set and enter into the stand-by mode.
2. Press the following sequence of buttons on the Remote Commander.
ON SCREEN DISPLAY >DIGIT 5 > VOLUME + > POWER ON
Set up of AD calibration1
adjustment for terrestrial analog
The following adjustments are done via ECS.
1. Send ECS_ADJUST_LEVEL_SETTING_INIT command.
2. Set: SREG_NR = 3 (High), HREG_P4_CVD2_85[2:0] = 0 and
ADJ_COLOR_PAL = 5.
3. Set the following registration items.
2. Set: SREG_NR = 3 (High), HREG_P4_CVD2_85[2:0] = 0 and
ADJ_COLOR_PAL = 5.
3. Set the following registration items.
Screen
Size
|
40"
|
46"
|
SREG_TARGET_Y_RF
|
165
|
165
|
SREG_TCD3_CONT_PAL_RF
|
128
|
128
|
SREG_TCD3_SAT_PAL_RF
|
128
|
128
|
SREG_TCD3_HUE_PAL_RF
|
128
|
128
|
Y signal calibration1 adjustment
for terrestrial analog.
1. Input PAL colour bar 75%Y, 75%C via
terrestrial input.
2. Send ECS_ADJUST_TCD3_CONT_RF command.
3. Read the value of S-REG_APL_LUMA via ECS. Confirming that the value is within spec of the table below.
3. Read the value of S-REG_APL_LUMA via ECS. Confirming that the value is within spec of the table below.
S-REG_APL_LUMA > SREG_TARGET_Y_RF±2
C signal calibration1 adjustment
for terrestrial analog.
1. Send ECS_ADJUST_TCD3_HUE_RF command.
2. Read SREG_AVE_VAL_B_AREA0 via ECS. (READ_AREA = 0).
3. Read SREG_AVE_VAL_B_AREA6 via ECS. (READ_AREA = 6).
4. Confirm that 8 bits of MSB of item number 2) and 3) are within spec of the table below.
2. Read SREG_AVE_VAL_B_AREA0 via ECS. (READ_AREA = 0).
3. Read SREG_AVE_VAL_B_AREA6 via ECS. (READ_AREA = 6).
4. Confirm that 8 bits of MSB of item number 2) and 3) are within spec of the table below.
SREG_AVE_VAL_B_AREA* difference > ±2
5. Read SREG_TCD3_SATURATION via ECS.
6. Restore the original value. SREG_NR = 4 (Auto).
7. Send ECS command ADJUST_LEVEL_SETTING_CLR
6. Restore the original value. SREG_NR = 4 (Auto).
7. Send ECS command ADJUST_LEVEL_SETTING_CLR
Gamma Adjustment
Note: Before Gamma adjustment can begin the set needs 20 minutes
aging with an ambient temperature between 22 to 28 degrees centigrade.
Preparation before Gamma Adjustment
1. Set SREG_BL_MANU<2> = 1.
2. Set SREG_MUTE_DISPLAY = 0.
3. Set SREG_BL_GAIN = 255.
4. Send ECS command OSD_OFF.
5. Send ECS command CSC_BYPASS_INIT_SET.
6. Wait for successful retrieval.
7. Set SREG_BRIGHT = 100(max).
8. Set SREG_ECO_MODE = 0(Standard).
9. Set SREG_TEST_G_LEVEL = 255.
10. Set SREG_GAMMA_EN<6> = 0(OFF).
11. Measure ‘maximum brightness’.
12. Confirm ‘maximum brightness’ dataover 410cd/m^2.
If the brightness is lower than 410cd/m^2 consider the panel as no good
2. Set SREG_MUTE_DISPLAY = 0.
3. Set SREG_BL_GAIN = 255.
4. Send ECS command OSD_OFF.
5. Send ECS command CSC_BYPASS_INIT_SET.
6. Wait for successful retrieval.
7. Set SREG_BRIGHT = 100(max).
8. Set SREG_ECO_MODE = 0(Standard).
9. Set SREG_TEST_G_LEVEL = 255.
10. Set SREG_GAMMA_EN<6> = 0(OFF).
11. Measure ‘maximum brightness’.
12. Confirm ‘maximum brightness’ dataover 410cd/m^2.
If the brightness is lower than 410cd/m^2 consider the panel as no good
Set up mode for Gamma Adjustment
1. Set SREG_BRIGHT = 50.
2. Set SREG_GAMMA_EN<6> = 1 (On).
3. Set SREG_COL_MTRX_IDX_OFF = 4.
4. Set SREG_G_GAM_IDX_OFST = 15.
2. Set SREG_GAMMA_EN<6> = 1 (On).
3. Set SREG_COL_MTRX_IDX_OFF = 4.
4. Set SREG_G_GAM_IDX_OFST = 15.
Set up Trident Internal SG and
Brightness measurement
1. Set up SREG_TEST_G_LEVEL = 204.
2. Measure brightness A.
3. Set up SREG_TEST_G_LEVEL = 102.
4. Measure brightness B.
5. Set up SREG_MEASURE_GAM_01 = (brightness B/brightness A)*10000.
6. Send the ECS command: GAMMA_TBL_SEARCH_1.
7. Set up SREG_TEST_G_LEVEL = 153.
8. Measure brightness C.
9. Set up SREG_MEASURE_GAM_02 = (brightness C/brightness A)*10000.
10. Send the ECS command: GAMMA_TBL_SEARCH_02.
2. Measure brightness A.
3. Set up SREG_TEST_G_LEVEL = 102.
4. Measure brightness B.
5. Set up SREG_MEASURE_GAM_01 = (brightness B/brightness A)*10000.
6. Send the ECS command: GAMMA_TBL_SEARCH_1.
7. Set up SREG_TEST_G_LEVEL = 153.
8. Measure brightness C.
9. Set up SREG_MEASURE_GAM_02 = (brightness C/brightness A)*10000.
10. Send the ECS command: GAMMA_TBL_SEARCH_02.
White Balance Adjustment
1. Set up SREG_COLOR_TEMP = 0 (Cool).
2. Set up SREG_TEST_G_LEVEL = 204 (80 IRE).
3. Adjust SREG_WB_GAM_R(B)05 chroma values so that they are within tolerance in the table below.
2. Set up SREG_TEST_G_LEVEL = 204 (80 IRE).
3. Adjust SREG_WB_GAM_R(B)05 chroma values so that they are within tolerance in the table below.
40" > U0.1915 > V0.4322 > TOLERENCE
<0.0008
46" U0.1907 > V0.4312 > TOLERENCE <0.0008
5. Set up SREG_TEST_G_LEVEL = 128 (50 IRE).
6. Adjust SREG_WB_GAM_R(B)04 chroma values so that they are within tolerance in the table below.
6. Adjust SREG_WB_GAM_R(B)04 chroma values so that they are within tolerance in the table below.
40" U 0.1912 > V0.4316 > TOLERENCE 0.0008->0.0014
46" U 0.1905 > V 0.4316 >
TOLERNCE 0.0008 ->0.0014
11. The value of WB_GAM_R(B)01 is determined
by the following conditions.
a).For 40 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02)
# WB_GAM_B01 = WB_GAM_B02 + {(WB_GAM_B03 -WB_GAM_B02)}/2
a).For 46 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02) x 2
# WB_GAM_B01 = WB_GAM_B02 - (WB_GAM_B03 -WB_GAM_B02)
12. The value of WB_GAM_R(B)06, WB_GAM_R(B)07 is determined by the following conditions.
a).For 40 inch models
# WB_GAM_R06 = WB_GAM_R05 + {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05 - {(WB_GAM_B04 - WB_GAM_B05)} / 2
# WB_GAM_R07 = WB_GAM_R04
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
a).For 46 inch models
# WB_GAM_R06 = WB_GAM_R05 - {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05
# WB_GAM_R07 = WB_GAM_R05 - (WB_GAM_B04 - WB_GAM_B05)
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
13. Send ECS command: WB_SAVE.
a).For 40 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02)
# WB_GAM_B01 = WB_GAM_B02 + {(WB_GAM_B03 -WB_GAM_B02)}/2
a).For 46 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02) x 2
# WB_GAM_B01 = WB_GAM_B02 - (WB_GAM_B03 -WB_GAM_B02)
12. The value of WB_GAM_R(B)06, WB_GAM_R(B)07 is determined by the following conditions.
a).For 40 inch models
# WB_GAM_R06 = WB_GAM_R05 + {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05 - {(WB_GAM_B04 - WB_GAM_B05)} / 2
# WB_GAM_R07 = WB_GAM_R04
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
a).For 46 inch models
# WB_GAM_R06 = WB_GAM_R05 - {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05
# WB_GAM_R07 = WB_GAM_R05 - (WB_GAM_B04 - WB_GAM_B05)
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
13. Send ECS command: WB_SAVE.
SONY TV SERVICE TIPS
KV32TS46
THE TV IS DEAD
Unit was dead. has shorted horizontal output and
shorted Q601, & Q602 components in power supply replaced. After replacement
unit will turn on but still has no secondary voltage output of power transformer.
All relays click but no high voltage. Has sound.
SOLUTION
Tech needs to check the condition or RY602.
RY602 is the switching relay that turn on and off the set. The relay is "HOT"
switched. In other words one side of the relay is connected to power oscillator
output that runs nearly 350 vac Peak to Peak at 90Khz. Once the relay is closed
this energy is placed across the power output transformer and provides the
drive necessary to produce the B+.Measuring the input voltage of the relay to
"HOT' ground found it to be 150 volts DC mode. But on the other side of
relay we has 3 volts DC mode. Unit has defective RY602 relay.
